My Four-Year Journey
For four long years, I drove my beloved Jeep with the check engine light illuminating my dashboard. About two years in I knew the engine was failing, and a replacement was the only viable solution. Finally, after becoming financially stable, I was able to afford the engine swap. Working at TNT Customs proved to be a blessing, as it provided me with the perfect opportunity to get the job done right.
Read more about the first chapter of My Check Engine Light Saga
My Jeep Doctor Daniel |
The Engine Replacement Saga
This past June, I was able to successfully replace the engine where I work, hoping to bid farewell to the persistent check engine light. However, my relief was short-lived. Shortly after the replacement, the dreaded light reappeared, this time the code read P06dd indicating an issue with the oil pressure sensor.
Our troubleshooting journey began:
- We replaced the oil pressure sensor, but the code returned.
- Next, we tried swapping out the oil filter, yet the light persisted.
- The check engine light’s erratic behavior continued, turning on and off randomly.
- We even experimented with thicker oil, but the problem remained.
The Unexpected Culprit
As we prepared to warranty the oil filter housing adapter, Daniel, our skilled technician, decided to inspect the knock sensor sub harness. This harness, typically well-protected with metal tape and a cloth protector, held a hidden surprise.
Upon closer examination, Daniel discovered two damaged and exposed wires within the harness. These compromised wires were making intermittent contact during bumps, causing the electrical issues we had been chasing.
My old Knock Sensor Wire Harness |
My new Knock Sensor Wire Harness |
The Oil Filter Housing Leak: A Silent Destroyer
The root of this new check engine problem can be traced back to 2022 when my oil filter housing began leaking. Unfortunately, I didn’t notice the issue immediately, allowing oil to soak the wire harness for an extended period.
When wires are exposed to oil for prolonged periods, several detrimental effects can occur:
Insulation Breakdown: Oil can cause the wire’s insulation to soften, crack, or dissolve, exposing the conductive core.
Corrosion: The oil can trap moisture against the wire, leading to corrosion of the metal conductors.
Electrical Short Circuits: As insulation degrades, wires can come into contact, causing short circuits and erratic electrical behavior.
Reduced Conductivity: Oil residue can interfere with proper electrical connections, leading to intermittent or poor performance.
My Jeep Engine Bay. |
Jeep Momma Tip
The 3.6L Pentastar engine is notorious for oil filter housing leaks. If you find yourself needing to replace this component due to leakage, I strongly recommend replacing the associated wire harness as well. This preemptive measure can save you from the headaches and frustrations I experienced.
Regular inspections, timely maintenance, and a willingness to dig deeper when troubleshooting can save you time, money, and stress in the long run. Don’t ignore those warning lights – they might be trying to tell you more than you realize!